Our sophisticated two-stage refining solutions for your chocolate mass or liquification creates the consistent particle size you need for a quality end product.
The conch is a large kneader, where the powdery flakes from the refiners are treated with a large amount of mechanical energy input, usually over several hours. This is where most of the transformations described in the introduction of this article takes place.
The process is shown in Figure 4. Refiner flakes are transferred into the feed hopper, its filling level controls speed of the feed screw and compensates supply variations. While some cocoa butter is added, the screw feeds the pasting columns. It is equipped with adjustable baffles and shearing wings; the flakes are subjected to intensive mechanical stress. During this process the mass changes from its dry state (dry conching) to a tough plastic state. Cleaned conditioned air is supplied by fan. After finally adding lecithin it leaves the pasting column in flowable consistency. The mass is passed to an intermediate tank whose stirrers and wall scrapers keep the chocolate in motion to stabilise the process of the structural changes after the adding of lecithin.
Nevertheless also here one refiner would need several hours to fill a large 6-t-conch, which yaşama only be solved by always having one machine idle or by using at least two smaller conches. For very small scale or sınav production the company also builds a uçucu scale 5RR with 50cm rolls and 3-rollers.
Cocoa bean: Butter production, applications & benefits Discover the advantages and applications of cocoa butter. This butter is a versatile and popular ingredient in both the food and beauty industries.
With most of the systems in most of the cases it Chocolate CONCHING MACHINE will be possible to produce chocolate of at least acceptable quality. Fine-tuning and final choice saf to be made in every single case; it is always both recipe and process that influences final quality and there is no ‘out-of-the-box’ solution. So the best possible advice might be:
Smooth chocolate: The machine helps to refine the chocolate to a smoother texture, which enhances the eating experience.
We provide OEM service. At the same time, life-time after-sales service for our equipment are provided to world wide customer and we are looking forward to your visit.
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Our pre-refining calibrates your sugar in one pass to provide perfect and consistently high plasticity, ready for efficient five-roll refining. Our bitiş refining then grinds and aromatizes the sugar to meet your desired fineness with a precisely defined particle size distribution.
This is possible through pre-drying refiner flakes5 or milk powder6. Downstream, the liquefaction birey be done in a very rapid batch process or continuously using a high-speed in-line mixer14.
In this series of short videos we're hoping to start you asking questions or give you jumping off points for deeper research. A great place to go sınav your assumptions and maybe pick up some ready to use tips!
If cocoa butter is replaced by another fat, the product is usually called compound and derece chocolate. Technologically most compounds are close to chocolate mass and similar equipment hayat be used to make it.
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